Delivering Consistent results
Reel-to-Reel Plating & Electroplating
At Composidie Inc., we uphold the values of quality, dedication, precision, and utmost customer confidentiality in our reel-to-reel plating department. We collaborate seamlessly with a wide spectrum of companies and stamping houses, continually striving not only to earn your trust but to retain it.
High-volume reel-to-reel electroplating engineered for precision, repeatability, and throughput, fully integrated with progressive stamping and advanced manufacturing systems for production-ready performance.
Precision That Keeps Production Moving
Every stamped part that enters our plating line carries your production schedule with it. That’s why we build precision into every layer, starting with the way we control deposit thickness, placement, and surface quality. Our reel-to-reel electroplating services meet tight tolerances, even on complex geometries and high-pin-count designs.
We offer selective stripe, spot, and full-surface plating for numerous base materials. Paired with in-line sensors and rigorous process control, this flexibility supports functional and cosmetic requirements at scale. Whether the final part goes into a high-speed stamping press or through secondary precision machining, our plating delivers consistent, repeatable performance at production volumes.
By controlling every variable from strip alignment to bath chemistry, we help you reduce variation and maintain efficiency across your downstream processes.
Engineered for High-Volume Throughput
We build our plating systems for speed. With numerous continuous reel-to-reel lines operating across our facilities, Composidie supports demanding production cycles without delays. Each line handles high-speed runs with in-line inspection and precise controls that ensure consistent output from the first part to the millionth.
By integrating reel-to-reel plating services with our in-house high-speed stamping operations, we reduce the risk of misalignment between upstream and downstream processes. Parts transition from progressive die to plating line without leaving our facility, cutting lead times and simplifying your supply chain.
Whether you’re running millions of parts per month or scaling up a new program, we have the throughput and systems to keep production on pace and on spec.
Tooling Integration & Design Expertise
At Composidie, tooling isn’t an afterthought. It’s a core strength. Our in-house team designs and builds every progressive stamping tool with plating alignment in mind, ensuring that each feature on the strip feeds seamlessly into the reel-to-reel plating process. By maintaining tight coordination between tool design and plating line setup, we help eliminate downstream adjustments and improve plating accuracy.
We manufacture all tooling components internally, including carbide stamping tools engineered for longevity and dimensional stability. This level of control allows us to fine-tune every detail, from strip carrier design to feature spacing, before a single part hits the press.
The result: cleaner transitions and greater consistency across every production run.
Metals, Finishes, and Application Flexibility
Our reel-to-reel electroplating services support numerous base metals and finishes to meet functional, mechanical, and corrosion-resistance requirements across industries. We plate on copper alloys, stainless steel, phosphor bronze, and other high-performance materials, using processes dialed in for full-coverage and selective plating applications.
Available finishes include:
- Nickel (sulfamate, bright, or matte)
- Tin (matte and bright)
- Gold (hard and soft)
- Silver
- Palladium-nickel and other specialty alloys
We configure each line for optimal adhesion, thickness control, and finish consistency, even at high volumes. Whether you’re producing electrical contacts, EMI shields, terminals, or precision components, we tailor every setup to match your material and performance needs.
Our Reel-to-Reel Plating Process
We engineer our reel-to-reel plating services to meet the demands of continuous, high-volume production without compromising consistency or quality. Our in-line systems apply metal finishes to stamped or etched components while they remain on the carrier strip, eliminating secondary operations and minimizing handling. Each line maintains tight control over deposit thickness, coverage, and adhesion, ensuring uniform results, even across high-density components.
Surface Preparation
Effective electroplating begins with proper cleaning and preparation. We remove contaminants and condition the surface to promote uniform adhesion and consistent plating results.
In-Line Electroplating
Continuous reel-to-reel plating cells apply controlled deposits using calibrated chemistry and electrical parameters. Thickness and placement are maintained across high-speed strip movement.
Selective Plating Configuration
Stripe and spot plating zones are engineered to apply specific finishes only where needed. This approach reduces material waste and optimizes electrical performance.
Rinse and Post-Treatment
Post-plating rinsing and treatment processes stabilize the finish and enhance corrosion resistance, conductivity, and long-term reliability.
In-Line Monitoring
Automated systems monitor thickness, brightness, and process stability in real time. Continuous inspection reduces variation before components move downstream.
Final Quality Validation
Our ISO 9001 registered quality systems verify electroplated components before shipment, ensuring compliance with customer specifications and industry standards.
Our Offerings Include:
- Swift and Accurate Quotations
- Rapid Turnaround Times for Plated Products
- Superior Plated Products Processed to Your Precise Specifications
- Enhanced Product Yields
- Competitive Pricing and Cost Reductions by Minimizing Process Waste
Our Plating Chemistry Options Include:
- Gold
- Nickel/Palladium Alloy
- Palladium
- Nickel/Cobalt Alloy
- Nickel
- Tin/Lead Alloys
- Silver
- Phosphoric Nickel
- Tin
- Black Trivalent Chrome
- Copper
A Comprehensive Manufacturing Solution
Composidie Inc.’s reel-to-reel plating services seamlessly complement our wide range of in-house capabilities, including metal stamping and product assembly. This integration empowers us to provide you with a comprehensive suite of manufacturing solutions, all from a single source.
For precise, efficient, and confidential reel-to-reel electroplating services that uphold the highest standards, trust in Composidie Inc.
Benefits of Composidie Reel-to-Reel Plating & Electroplating
Our reel-to-reel plating services provide manufacturers with precision electroplating that supports high-speed production, reduces variability, and improves overall system efficiency. Integrated tooling, stamping, and plating capabilities ensure consistent performance at scale.
High-Volume Consistency
Continuous reel-to-reel electroplating systems maintain stable output across extended production runs.
Integrated Stamping Alignment
In-house progressive stamping and plating integration reduces process variation and simplifies coordination.
Selective Finish Efficiency
Targeted plating zones minimize precious metal usage while maintaining electrical performance.
Reduced Lead Times
Parts transition directly from stamping to plating within one facility, shortening production cycles.
Tight Thickness Control
Calibrated plating systems maintain uniform deposit thickness across high-density strip layouts.
Scalable Production
Our reel-to-reel plating lines support both pilot runs and full-scale high-volume production programs.
Request a Quote for Reel-to-Reel Electroplating Services
If your production demands accuracy and repeatable results, we’re ready to help. We engineer our reel-to-reel plating services to match the pace and precision of your process, backed by in-house tooling, high-speed stamping, and decades of plating expertise.
Let’s talk about your next project. Contact our team to request a quote or discuss how we can support your manufacturing goals.
Industries Served
Composidie supports manufacturers across sectors where precision and reliability are nonnegotiable. Engineers in these fields trust our reel-to-reel plating services and in-house tooling capabilities:
- Medical devices – Where repeatability and traceability are essential
- Automotive – For high-volume, safety-critical components
- Aerospace – Where tolerances and material integrity are tightly controlled
- Electronics – For plating fine-pitch terminals, contacts, and shields
- Energy and industrial – Supporting components built to perform in demanding environments
We understand the technical and regulatory demands these markets carry. That’s why customers choose us for our process capabilities and for the discipline and attention to detail that supports them.
Frequently Asked Questions about Reel-to-Reel Plating
Yes. We offer selective plating configurations that allow for multiple finishes on a single component, such as gold over nickel in critical contact areas with tin elsewhere on the part. We support these with precision masking and plating cell design.
Absolutely. We built our reel-to-reel plating services for high-volume output, but we also support small-batch and pilot runs to validate new designs, test material behavior, or refine selective plating zones before committing to full production.
Yes. While many customers benefit from our integrated stamping and tooling capabilities, we routinely provide reel-to-reel electroplating services for parts stamped elsewhere. Our team can assist with carrier strip requirements and plating design review to ensure compatibility.
We use calibrated current density control, monitored bath chemistry, and in-line thickness measurement systems to maintain deposit accuracy across the entire strip.
We plate copper alloys, stainless steel, phosphor bronze, and other engineered materials. Finish selection depends on electrical, mechanical, and corrosion performance requirements.
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Contact Our Experts
Thank you for considering Composidie as your manufacturing partner. We look forward to the opportunity to work with you and deliver high-quality precision machining solutions tailored to your needs.
Fill out this form to reach our team with any questions or call us at (724)-727-3466.